How to choose a professional mcpcb manufacturing company in 2020?2020-04-07
Understanding metal core pcbs beginner’s concepts
mcpcb manufacturing Thermal conductivity
Aluminum PCBs also called metal core PCBs. They are the most used in mcpcb manufacturing LED lighting projects. Why do lamps like to use aluminum PCB? The reason is that the thermal conductivity of the metal core material is good. We know that the temperature is very high when the lamp is working, so it is very important to find a good heat dissipation material to help it.
Understanding Metal core pcbs
mcpcb manufacturing is a general term for all printed circuit boards with a metal alloy for heat dissipation and heat conduction.
The most common materials are two types:
- one is aluminum with high thermal conductivity and heat dissipation performance but relatively low cost
- and the other is copper with excellent thermal conductivity and heat dissipation characteristics but relatively high cost.
Comparison of heat dissipation analysis between ceramic heat dissipation substrate and Metal Core pcb
With the rapid development of technology in recent years, rising awareness of global environmental protection has become a strong concern. Simultaneously, mcpcb manufacturing companies are pondering over new techniques to develop energy saving technology. Perhaps, every contemporary mcpcb manufacturer is trying for this.
Metal core pcbs are overwhelming electronic industry. In the past few years one of the emerging industries in China Expo 2010 can be seen LED technology. It is more luminous splendor, from the production upstream to downstream. Every aspect play very important roles.
For the LED luminous efficiency will decrease continuously with increasing growth in:
- the number of applications
- usage time
- high junction temperature will accelerate Movies
- affect the quality of the color temperature of the LED light induced attenuation,
- the junction temperature of the LED emission luminance exhibits inverse Relationship.
In addition, with the increase in LED die size and the development of polycrystalline LED package design, the thermal load of the LED carrier board has also doubled. Moreover, it has also increased mcpcb manufacturing companies efforts.
At this time, in addition to the heat dissipation capacity of the carrier board material, the thermal stability of the material will affect the LED product life.
Why mcpcb products are ideal?
In short, high-power LED product carrier plate material to simultaneously have:
- a high heat dissipation propertyand
- high heat resistance, and
Therefore, the sealing material of the mounting board has become a key factor.
The difference between mcpcb and thin ceramic heat dissipation substrate:
Most of the current mcpcb manufacturing markets is still based on MCPCB. The reason is low cost and good luminous efficiency at the beginning. But its heat dissipation effect is poor, and the process temperature cannot exceed 350 ℃. So it cannot be applied to high power.
- Its structure is on a5mm thick aluminum plate, with a thickness of 72μm Polymer bonded metal copper (35μm).
- To connect aluminum / copper metal and establish an insulation resistance, it is
polymer bonded with a thermal conductivity of only 0.2 ~ 0.5W / mK.It causes the overall thermal conductivity of MCPCB material to drop to 2 ~ 3W / mK.
- In addition, the presence of Polymer materials, also poor thermal stability of the substrate. A material having a probe Polymer environment at high temperature, resulting in short
risk of the road.
- The thermal stability of the Al2O3 substrate material is excellent.Providing excellent material high-temperature thermal stability and high insulation resistance.
How mcpcb manufacturing is helping LED industry?
High-power, small-size products are currently the focus of development in the LED industry. Furthermore, in the case of finer production and higher accuracy, the process capability and technology are also very important links.
Mcpcb manufacturers are developing in line with market needs and solve future product solutions. And then play the most major economic benefits. Moreover, mcpcb manufacturing companies making products more environmentally friendly, green energy to meet the needs.
Analysis and comparison of heat dissipation difference between ceramic heat dissipation substrate and Metal Core PCB
With the rapid development of technology, the awareness of global environmental protection in mcpcb manufacturing industry has risen in recent years. In addition, how to effectively develop energy-saving and energy-saving technology products has become a trend today.
As far as the LED industry is concerned, it has gradually become one of the fast-growing emerging industries in the past few years.
In the 2010 World Expo in China, it can be seen that the LED technology is even more splendid. From upstream to downstream mcpcb manufacturing, every link Are very important roles.
The luminous efficiency of LEDs will continue to decrease with the increase of use time and the number of applications. Moreover, the excessively high junction temperature will accelerate the degradation of the color temperature quality of LED light emission. So, the junction temperature is inversely proportional to the LED brightness.
In addition, with the increase in LED die size and the development of polycrystalline LED package design. The thermal load of the LED carrier board has also doubled. At this time, in addition to the heat dissipation capacity of the carrier board material, the thermal stability of the material will affect the LED product. life.
Simply put, the carrier material of high-power LED products needs to have both high heat dissipation and high heat resistance. So, the material of the package substrate becomes a key factor.
The difference between MCPCB and thin ceramic heat dissipation substrate
Most of the current market is still based on mcpcb manufacturing. The reason is low cost and good luminous efficiency at the beginning. But its heat dissipation effect is poor, and the process temperature cannot exceed 350 ℃. so it cannot be applied to high power.
Which software is used in mcpcb manufacturing?
The most powerful, advanced and easy-to-use professional PCB design software for mcpcb manufacturing.
More and more designs are using metal core printed circuits. Indeed, the metallized substrate offers greater mechanical resistance and better thermal conductivity. In addition, the dielectric layers guarantee greater electrical insulation. Metal core PCBs are used for LEDs, solid state relays and power conversion circuits, to name a few of its applications.
The most common metal used in the design of these circuits includes an aluminum base. mcpcb manufacturing companies are enjoying increasing popularity. Even if you are not prepared for it, you will probably soon have to design an aluminum circuit board.
If there is one thing to know about aluminum circuits, it is that these require just as high a level of precision as other PCBs. To meet this requirement, you will need the best PCB design software: Altium Designer.
How does mcpcb manufacturing software help in making metal core pcbs?
THE BEST PCB DESIGN SOFTWARE WILL HELP YOU MEET THE UNIQUE NEEDS OF ALUMINUM CIRCUITS
As with any multilayer printed circuit, the design of an aluminum PCB begins with the creation of a diagram that is as precise as it is detailed. From heat management to the placement of copper through the definition of layers and thermal conductivity, you will need a PCB editor that accompanies you to the end of your task.
To meet all your needs, an mcpcb manufacturing company can offer you an intuitive and easy to master diagram capture application. Once the diagram is finished, the routing editor of mcpcb manufacturing company will use this data to create your PCB.
Aluminum PCBs meet strict constraints on component placement. These guarantee optimal thermal management and mechanical performance. Altium Designer offers intelligent placement features that will allow you to reposition and align your components until ideal heat dissipation is achieved. All you have to do is use the advanced interactive routing features of Altium Designer to ensure the connectivity of your aluminum PCB.
How to choose a professional mcpcb manufacturing company?
Whether you are looking to guarantee thermal conductivity or simply want to arrange the layers of your PCB, you will benefit from high performance printed circuit board design software. Furthermore, whatever the nature of your project, a professional mcpcb manufacturing company can offer you the best tools for placement and routing. But also for capturing diagrams on the market.
- Simple and intuitive, the diagram editor of mcpcb manufacturingcompany will allow you to create the circuits of your aluminum PCB in record time.
- When designing an aluminum PCB, component placement becomes more important than ever. Thanks to its intelligent investment functionalities, Altium Designer is there to help you succeed in this step.
- A leadingmcpcb manufacturing company gives you the interactive routing features you need to optimize the routing of an aluminum PCB.
Conclusion- mcpcb manufacturing
High-power, small-size products are currently the focus of development in the mcpcb manufacturing LED industry. In the case of finer production and higher accuracy, the process capability and technology are also very important links.
Similarly, how to develop solutions that meet the needs of the market, solve future product solutions. And thereby maximize the economic benefits and make our products more environmentally friendly to meet the needs of green energy is also one of our key issues.