Tầm quan trọng của nhà sản xuất PCB Prototype & HDI PCB sản xuất2020-07-23
PCB Prototype manufacturer & HDI PCB manufacturing: Comprehensive Guide
Both PCB prototype manufacturer & HDI PCB manufacturing have become an important part of the PCB manufacturing industry. Instead of getting directly into the production phase for idea validity, today you have the option of Printed Circuit Board Prototyping.
The interesting part is that the HDI PCB makes it possible for you to achieve effective results in limited time. In case, you are unaware of both these concepts, you have come to the right place. In this guide, we will talk about what PCB prototyping is as well as introduce HDI PCB manufacturing. So, without any further delay, let us get started!
Introduction to PCB prototype manufacturer & HDI PCB manufacturing
What is the Printed Circuit Board Prototype?
The main purpose of PCB prototyping is to allow the designer and the engineer to test the validity of their design before they get down to producing a certain PCB. Even though most of the PCB Prototypes offer the most basic user functionality, however, this does provide engineers the surety that their idea is feasible.
Trong một số trường hợp, các nhà thiết kế có thể muốn PCB có đầy đủ chức năng để kiểm tra các chế độ khác nhau của Bảng mạch in. Nhờ tiến bộ công nghệ, giờ đây có thể tạo ra các Nguyên mẫu cung cấp nhiều hơn các chức năng cơ bản.
Có nhiều loại nguyên mẫu PCB có sẵn để thực hiện các thử nghiệm thiết kế khác nhau. Nói chung, PCB sử dụng một số biến thể của nguyên mẫu PCB để đạt được thành công cho mục đích thiết kế của nó. Dưới đây là các ví dụ phổ biến về Nguyên mẫu
Mô hình trực quan
Để có một cái gì đó rõ ràng để nói về, bạn cần mô hình trực quan. Nó cung cấp khía cạnh vật lý hơn của Bảng mạch in. Giai đoạn này cũng xác định hình dạng tổng thể của PCB cũng như hình dạng và kích thước của các thành phần của nó.
Đó là một cách hợp lý để nhà thiết kế giao tiếp và xem xét thiết kế của họ ở giai đoạn đầu.
Bằng chứng về nguyên mẫu khái niệm
Các loại nguyên mẫu Bo mạch in này chủ yếu tập trung vào việc tái tạo các tính năng cơ bản cũng như chức năng của PCB. Tuy nhiên, hãy nhớ rằng những nguyên mẫu này không mang tất cả các khả năng của sản phẩm cuối cùng. Họ ở đó để đảm bảo khả năng tồn tại của thiết kế PCB
Nguyên mẫu làm việc
Nếu bạn muốn nhiều hơn một nguyên mẫu cung cấp chức năng cơ bản của PCB, bạn nên chọn Nguyên mẫu hoạt động. Nguyên mẫu này bao gồm tất cả các tính năng và chức năng của Bảng mạch in cuối cùng. Các bo mạch này giúp xác định bất kỳ vấn đề hoặc điểm yếu tiềm ẩn nào trong PCB cuối cùng. Tuy nhiên, chúng không thay đổi thể hiện cách thức và sản phẩm cuối cùng trông như thế nào.
Nguyên mẫu chức năng
These are meant to resemble the final product in every way possible. In short these PCB prototypes provide the most accurate idea of the final design.
PCB Prototype Design software
PCB design software is an amazing thing to translate your idea and concept into something workable. They are mostly offered in sophistication levels and greatly focus on hobbyists, experienced professionals, beginners, and intermediate electronic technicians.
So, when you are planning to choose software, we suggest focusing on one that is directed at a professional or advanced PCB designer. The software should come with a number of features. Below, we have listed the most important ones.
If the software is extremely expensive and it is not able to justify the price, you should instantly eliminate the software from your list. The great thing is that a number of vendors do offer a full-featured and sophisticated software free of cost.
Thus, you can utilize their software for the creation of your PCB concept.
Ease of Use
If the software is extremely difficult to use, it would be more of a trouble than help. It would reduce the designer’s efficiency thus, resulting in less value to its user.
For software to be effective and efficient, it needs to have a proper support package intact. There should be help topics, online documentation, integrated help, and live support contacts intact.
In case a software lacks all the above, it is bound to slow down the generation of prototypes. Therefore, you need to ensure that the software has all this before you finalize one.
Development of Schematics
The initial stage of creating a prototype is schematics creations. This process includes a number of PCB board design features and functionalities including the board components, routing edition, routing placement, and several other electrical elements.
The software should be able to support creations of pins, connection points, and descriptions.
Good software would always include libraries for board elements and components as per the design requirement. This means it would allow the user to not only edit libraries but also add new ones along with adding custom objects to the already present and new libraries.
The software should allow complete board editing capabilities. The user should be able to move or place pads, define multi-layers, customized board shapes, and other related areas including keep-out areas, solder masks, etc.
It is imperative for sophisticated and high-end software to allow complete control of the Printed Circuit Board routing, net management, and the RF design.
Of course, all software comes with this particular feature. It is converting the PCB design into a fabrication ready board.
NOTE: Although, there are several free software available. However, most of these software do not offer advanced and sophisticated features. Therefore, we highly recommend that the user purchases an excellent PCB designing software to yield better and enhanced results in terms of PCB designing and prototyping.
PCB Prototype Advantages
So, far we have established that Prototype is an effective way to test the validity of the PCB. The designers and engineers use it for PCB functional testing with every change they make to the design. You may be wondering, why should you use a PCB prototype before the final production run?
Below, are some of the advantages that using a prototype offers.
When designers come up with a Printed Circuit Board design, they tend to go through a number of iterations for the testing purpose. They want to make the final product completely error-free. The thorough testing of a PCB can be a timely process, however, thanks to Prototypes, the time is way shorter and results are more effective.
Prototypes help speed up the process via the following means.
When designers are able to show their clients prototypes of the final products, they are in a better place to grab their attention. In addition, they are able to better communicate their design to the clients. This helps reduce the time designers would have to spend on making the changes requested by the clients.
With prototyping designers no longer reply to the guesswork. On the contrary, they are able to identify problems and find their solutions effectively.
With prototypes, engineers and designers are able to see their boards, test them thoroughly and make as many changes as possible to ensure effortless, cost-efficient, and reliable full production.
Reliable and Accurate Prototype Manufacturer
The great thing about a reliable PCB prototype is that it is able to resolve all the problems that tend to occur during the development process. A quality Printed Circuit Board prototype would represent the product in the most reliable and accurate way. It would offer the same functionality, PCB design along with other aspects of the PCB final product.
Manufacturing Assistance and Review
Using PCB prototyping services such as the MiraclepWb, you get the benefits of having an additional set of eyes to assess your design and offer more suitable solutions. There is no denying that many things can take a wrong turn during the design process such as design blind spots, excessive input, or design-rule-check limitations.
These issues can lead to a number of design flaws, or inefficiencies. They can also cause some serious PCB problems that the designer would have missed.
With PCB prototyping it is possible to test different components of a PCB individually. This is highly useful especially for Printed Circuit Boards that have complex and complicated designs. Without these individual testing options, it would be extremely hard to find problems in complex printed circuit boards.
There is perhaps the great advantage of incorporating PCB prototypes into your project. When PCBs, you can avoid all the additional costs and the rework you would have to do to rectify the problem or the error discovered after the production phase.
Designers and engineers would be able to find the problem well-within time. They would come up with effective solutions and effortlessly work on the faulty components to ensure that PCB is error-free before it reaches the production phase.
Now that you have a clear understanding of what a PCB prototype is and how it is beneficial for PCB production, let us focus on the modern type of PCB, HDI PCB.
What is HDI Printed Circuit Board?
HDI PCB stands for High-Density Interconnected Printed Circuit Boards. It is among the fastest-growing technology in the Printed Circuit Board industry due to its numerous benefits. With HDI PCB, it is possible for the engineers to capture pads and to include smaller vias. With high connection pad densities, the PCB performs effectively and efficiently.
HDI PCB definitely has higher circuity density in comparison to the conventional circuit boards. In addition to having the buried vias and the blind vias, these HDI boards even have the micro vias. The micro vias are generally less than 0.006 in diameter.
With HDI technology it is now possible to incorporate more components on both sides of the Printed Circuit Board. Thus, making them the best choices for modern, compact, and small size equipment. They would ensure faster signal transmissions as well as reduced in cross delay and signal loss. In short, HDI technology is the new PCB of more sophisticated and advanced equipment.
Benefits and Features of HDI PCB
There are a number of benefits that PCB prototype manufacturer & HDI PCB manufacturing offer. Both these technologies tend to enhance the overall PCB technology. Below, we have listed the top features of HDI technology along with the benefits it offers.
Since HDI technology allows the population of both sides of the PCB, therefore, designers are able to incorporate more components onto a single board. Thus, offering enhances performance and reliable functionality.
There is a decrease in power usage. Something that is imperative especially for handheld devices or other devices that use the battery for power.
These PCBs are robust and strong. Therefore, they offer limited perforations and increased strengths.
HDI PCB increases the lifespan of its respective equipment due to it’s reduced thermal degradation.
The heat transfer rate reduces significantly mainly because of the limited distance that the heat needs to travel.
Their thermal expansion reduces the amount of stress that a normal PCB would have to go through in its lifespan.
Function Improved by PCB prototype manufacturer & HDI PCB manufacturing
- Enhanced signal integrity especially in complex and high-speed Printed Circuit Board Designs
- Reduced the capacitance effects
- Reduces the interference inductance
- Offers more stability in terms of power
- Designers have access to denser trace routing.
- The placement of SMD components is extremely easy.
- Designers are able to enjoy faster routing
- There is more component space, thus offering more complex functionalities.
- Engineers no longer require the frequent relocation of the PCB board components.
Modern PCBs require enhanced and improved technology. Therefore, we now have PCB prototype manufacturer & HDI PCB manufacturing. Both these technologies make it possible to come up with error-free, and sophisticated Printed Circuit Boards.
Being the leading PCB manufacturer, we not only offer PCB prototyping and HDI PCBs, but also HDI PCB prototyping. So, it means now that you can create highly complex and sophisticated Printed Circuit Boards.
Allow our skilled designers and engineers to come up with highly-robust and effective Printed Circuit Boards for you. They have the experience and skills to create outstanding and high-quality Printed Circuit Boards.
So, reach out to us today and enjoy our outstanding PCB prototype manufacturer & HDI PCB manufacturing services.