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الصفحة الرئيسية/ مدونة/ How to Get Fabulous Aluminum PCBs Manufacturing on A Tight Budget?

How to Get Fabulous Aluminum PCBs Manufacturing on A Tight Budget?

2020-06-24

What is PCB? How many types of PCB exist? Info provided by Aluminum PCBs Manufacturing?

Aluminum PCBs manufacturing

In this article, you will be able to read complete process of Aluminum PCBs Manufacturing. In electronic devices, you will examine a slim, delicate and a plane green colored chip inside the device. Mostly, its shape is in rectangular form. And it is coated with a complex network.

This complex network consists of fine lines of copper and silver colored pads. This is a printed circuit board, generally famous with the name of PCB. Manufacturers call these PCBs actually the heart, center and soul of all the electronics devices.

PCB had introduced its capabilities in the 1950s by transforming print-to-print construction.There are many types of PCBs. But تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور companies classify it in different categories according to their functions.

These types are:

  1. Single sided printed circuit boards
  2. 2 sided Printed circuit boards
  3. Multilayer PCB boards

What are Aluminum PCBs? تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور

تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور states that they use Aluminum PCBs in almost all modern-day devices and applications. They are one of the most famous and common types of PCBs. Which consists of MCPCBS metal.

Aluminum PCBs deliver high performance because they have featured a very thin layer of metal and copper. Which is basically a very thin layer of material that contains conductive dielectric. Because of this material aluminum PCBs have become the most powerful electrical insulator and good thermal conductor.

Here we will discuss in detail, that how تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور companies are serving passionately. Moreover, we will be also discussing about manufacturing process of these PCBs, as well as their applications.

Modern technology depends on Aluminum pcbs manufacturing

It is a truth that PCBs manufacturers had completed the first preparation of Aluminum PCBs in the 1970. But after that, all the further developments had started significantly. The very first use of aluminum PCBs was in Amplification Hybrid Integrated Circuits.

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But now they have become very famous because of their excellence in the world of technology. It is believed that modern technology can never be imagining without تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور.

 

How many names are there for Aluminum PCBs? Aluminum PCBs Manufacturing

There are many other names for aluminum PCBs. Because they have many different features on the base of their metals.

How Aluminum PCBs minimize the problems of high designed technologies?

إن استخدام مركبات ثنائي الفينيل متعدد الكلور من الألومنيوم فعال للغاية. على وجه الخصوص ، عندما نحتاج إلى كمية كبيرة جدًا من الحرارة داخل التصميم. في مثل هذه الظروف ، يعد استخدام مركبات ثنائي الفينيل متعدد الكلور من الألومنيوم خيارًا مثاليًا.

تم تصميم الألومنيوم PCB بطريقة تجعله قادرًا على التحكم في درجة حرارة مشروعك. لأن تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور  قد صنعه بهذه الطريقة. أنه يرتب الطاقة الحرارية بعيدًا عن مكونات التصميم الخاص بك.

إنه يعمل 10 مرات أفضل من الألواح المدعومة من الألياف الزجاجية. وفي القضاء على الطاقة الحرارية من مكونات الدائرة ، تعتبر مركبات ثنائي الفينيل متعدد الكلور من الألومنيوم أكثر كفاءة.

يساعد تبديد الحرارة في مركبات ثنائي الفينيل متعدد الكلور الألومنيوم بشكل كبير على الجمع بين التصاميم المعقدة. لذلك ، نظرًا للقوة العالية والمستوى العالي والكثافة العالية ، فإن مركبات ثنائي الفينيل متعدد الكلور هي الأفضل.

تصنيف مركبات ثنائي الفينيل متعدد الكلور الألومنيوم

On the basis of their special characteristics تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور has divided them into following categories:

  1. High Thermal-Conductive Aluminum PCB
  2. High-frequency Aluminum PCB
  • Universal Aluminum PCB

 

Here is complete information about these essential categories

High Thermal-Conductive Aluminum PCB: This dielectric layer has created with epoxy plaster. But epoxy plaster which is used in this layer must possess very high thermal conduction.

Universal Aluminum PCB: Th dielectric layer, which is used here is special epoxy glass fiber pre-preg.

3: High-frequency Aluminum PCB:In it, dielectric layer has poised of polyimide or polyolefin gum

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The structure of aluminum PCBs inAluminum PCBs Manufacturing process?

As we can see in the table below that Aluminum PCBs have basically four layers. The structure of these PCBs is almost same as the structure of FR4 PCBs. But there is one more thing for you to describe about these PCBs.

Aluminum PCBs are commonly aluminum base CCLs.CCL is actually a type of base material that is present inside the aluminum PCBs. Moreover, there are generally four layers like:

  • Copper foil layer
  • Dielectric layer
  • Aluminum bas layer
  • Aluminum base membrane layer

 

Moreover, you can examine these four layers in the following table:

1st layer                 Copper foil layer
2nd layer                 Dielectric layer
3rd layer                 Aluminum base layer
4th layer                 Aluminum base membrane layer

 

Complete info about 4 layers used in تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور

Here we are giving you the complete details about basic layers of aluminum pcbs

  1. Copper foil layer

In aluminum pcbs designers use quite denser copper layer. In addition, it is thicker in comparison of normal CCLs. A thick layer of copper has the capacity to transmit massive current within itself.

  1. Dielectric layer

It is 50μm to 200μm dense. And it is a thermal conductive layer.There is low thermal resistance inside this layer. Furthermore, it appears to be suitable for its application.

  1. Aluminum base layer

This is third layer manufacturers use in Aluminum PCBs Manufacturing. And it has an aluminum base.

It consists of a very high thermal conductivity.

  1. Aluminum Base Membrane Layer

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This membrane actually consists of two types which have the ability to transmit temperatures of less than 120 degrees or less than 250 degrees. Moreover, its main role is to protect the surface of aluminum from abrasion and unwanted etching. But this is a selective membrane also.

In which applications designers use aluminum PCBs?

Nowadays Aluminum printed circuit boards are widely used in appliances. And manufacturers use them in almost every field of life. The most common applications of تصنيع الألومنيوم ثنائي الفينيل متعدد الكلورare:

  • Surgical Lighting Tools
  • Signal Radar
  • Automotive Dashboards
  • Interior Lighting
  • Landscape Lighting
  • Power Transmission Systems
  • Power Converters
  • Medical Operating Theatre Lighting
  • High-power Scanners
  • Tail Light Assemblies

These are essential and necessary info about aluminum PCBs. And this info must help you to understand deeply about these PCBs and their applications.Moreover, you will also learn the importance of aluminum PCBs in modern days technologies.

What are Manufacturing Difficulties inتصنيع الألومنيوم ثنائي الفينيل متعدد الكلور?

Basically, the process for designing all types of aluminum PCBs is quite similar. But there is a slide difference among them. Here we are going to focus on the significant procedures for developing these PCBs. Furthermore, we are going to discuss some complications and their solutions.

Copper Etching:

The copper foil used in PCB is slightly thicker. Therefore, the etching will need to be further widened if the thickness of the copper foil exceeds 30 oz.This thickness is not suitable for design requirement.

لذلك ، انتبه بشكل خاص لتصميم تعويض العرض بعناية وانتباه. من المهم للغاية التحكم في حقائق النقش في تصنيع مركبات ثنائي الفينيل متعدد الكلور من الألومنيوم لتحضير ثنائي الفينيل متعدد الكلور.

طباعة قناع اللحيم:

نظرًا لأننا نستخدم رقائق نحاسية سميكة في PCB ، فإننا نواجه مشاكل في طباعة قناع اللحام. وبالمثل ، يجب أن يكون سمك التتبع مناسبًا. لكن سمكها سيؤثر على الأداء. بعد ذلك ، قناع اللحام جيدًا ومعيارًا.

في بعض الحالات ، سيكون اللحام أفضل من قناع تعبئة الراتنج.

PCB Board manufacturing in china

خاتمة تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور:

In modern days Aluminum printed circuit boards (PCBs) are widely used in appliances. Simultaneously, they have become highly famous in the world of technology. And now manufacturers are using them in almost every field of life.

Furthermore, they have become very familiar. Because designers imagine that technology is incomplete without تصنيع الألومنيوم ثنائي الفينيل متعدد الكلور. And now it has become part and parcel for every type of appliances. In this article, we have tried to provide all important info about aluminum PCBs.

But in order to get best aluminum boards, you have to consult an expert manufacturer. And he also has vast experience in the field of printed circuit boards.

Moreover, these manufacturers must be trusted, skilled. So that they can recognize the perfect aluminum PCBs according to the needs of your applications.

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