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Дом/ Блог/ Как производитель многослойных печатных плат решает электронные проблемы?

Как производитель многослойных печатных плат решает электронные проблемы?

2020-04-23

An Introduction to Multilayer Printed Circuit Board Manufacturing

multilayer PCB manufacturers 

what is PCB?

PCB stands for Printed circuit boards. It is actually a very thin board which stores information about a process. Moreover, you can find a number of other многослойных печатных плат, or single, double layer PCB at various leading PCB manufacturing companies.

It is made up of:

  • композитная эпоксидная смола
  • fiberglass or
  • some other kind of laminate material.

These semiconducting pathways are printed or etched onto board that is connecting distinct components on the PCB like:

  • Resistors
  • Transistors
  • integrated circuits.

многослойных печатных плат has become the vital part of today’s most electronic appliances. They control very basic functions via the combinations of wiring mechanisms and sections.

What are uses of PCB?

Although uses of PCB (печатную плату) has become essential part and almost highly important in all types of electronic gadgets. So, PCBs are mainly used for

  • domestic use
  • industrial purpose.

What are the different types of PCBs?

In the past most of the PCBs were comparatively limited and simple by manufacturing skills. On the other hand, PCBs of modern days are considerably more complex. But today in the world of electronics PCBs have noticeably more varieties that enhances from odd-shaped to advanced flexible options.

Overall, there are different types of PCBs. Among them многослойных печатных плат provides you the PCBs which are leading by their best specs now a days. All of these are very special by their own particular manufacturing specs.

1: single layer printed circuit board

2: 2 layer pcb

3: multilayer pcb etc

In which most popular are still multilayer PCBs.

what is a multilayer PCB? многослойных печатных плат

 

Multilayer PCB comes with three or more layers. These layers have concealed material in the centre. Furthermore, it is completely different from 2 layer pcb. The multilayer PCB manufacturer’s PCBs are glued and covered closely with heat-protective lining between them.

The entire procedure of construction is arranged in such a way that every two layers are placed on the sides of the surface of the PCB in order to connect it with the whole environment.                                                                                                                               All electrical connections between these layers are associated with the following vias like:

  1. plating through holes
  2. blind vias
  • buried vias

multilayer PCBs are mostly used in more complicated electronics such as computer motherboards. consist of multiple layers. These are best examples of multilayer PCBs. Now a days, PCBs produced by the multilayer PCB manufacturer are using like never before in the increasing complexity of modern electronics.

what is multilayer PCB manufacturing?

Производство многослойных печатных плат фактически появилось благодаря изменениям, которые произошли в индустрии электроники. Со временем электронные функции стали более сложными, и поэтому возникла потребность в более сложных печатных платах. К сожалению, в более ранних версиях печатные платы были очень ограничены по некоторым причинам, например:

  • паразитная емкость
  • перекрестные помехи
  • шум

Следовательно, возникла необходимость принять определенные конструктивные ограничения. Но в итоге они сделали очень сложным и усложненным достижение достаточного уровня производительности от одинарной и даже двусторонней печатной платы . Итак, появилась причина для изготовления многослойных печатных плат.

Как производитель многослойных печатных плат  делает многослойные печатные платы?

aluminum PCBs

In order to develop a multilayer PCB conductive core material and prepreg are laminated closely under a pressure using a hydraulic press and a high temperature. The heat and pressure lead to the prepreg to melt and join all the layers together. All this process makes sure that air is not captured or trapped between layers.

Internal structure of multilayer PCB (4 layers)

Prepeg              Copper Foil

Copper Foil

              PCB Core
Prepeg               Copper Foil

Copper Foil

Multilayer PCBs manufacturing are becoming very popular in electronics now a days. Furthermore, they have arrived in a wide range of thicknesses and sizes to fulfill the needs. Mostly the layers have come in even numbers, because odd numbers of layers can create issues in the circuit such as warping, and cost-effective to produce.

How to select a best multilayer PCB manufacturer?

Как выбрать лучшего производителя многослойных печатных плат? Это очень важный вопрос. Для правильной работы вашего устройства очень важно, чтобы вы приобрели идеального  производителя многослойной печатной платы . Он должен иметь следующие необходимые вам характеристики

  • Надежный
  • эффективный
  • экономически эффективным

 И тому есть несколько причин, которые описаны ниже:

Какие сертификаты у вас есть?

Как давно вы этим занимаетесь?

Что делает вашу компанию уникальной?

Применение многослойных печатных плат

Although multilayer PCBs are becoming labor-intensive and pricier for the multilayer PCBs manufacturer. But they have now become a crucial part of modern-day technology. The cause is that they offer great benefits specially in comparison to the varieties of single and double-layer PCBs. Multilayer PCBs manufacturer provides its facilities to the following technologies like:

  • Бытовая электроника
  • Телекоммуникации
  • Computer Electronics
  • Промышленное
  • Медицинское оборудование
  • Автомобильная промышленность
  • Military and Defense
  • Aerospace and many more.

pcb board manufacturer

What are multilayer PCBs manufacturing cons?

 

Since multilayer PCBs developed by a multilayer PCB manufacturer’s advantages are various that make them useful to a vast variety of leading technologies. But in certain cases, such types of PCBs are not appropriate for all kind of applications. Actually, there are various cons of multilayer PCBs just because of such electronics that are low cost but complex.

These cons are :

  • Complicated Production: Multilayer PCBs manufacturing are very difficult to manufacture. They need a very careful manufacturing techniques and extra design time than any other PCBs type.

mcpcb manufacturing

  • Более высокая стоимость : производителю многослойных печатных плат требуются дополнительные расходы на производство многослойных печатных плат. Они также очень сложны в конструкции. Производство таких многослойных печатных плат требует очень сложного процесса. Но главная причина в том, что оборудование, необходимое для производства многослойных печатных плат, действительно дорогое. Просто потому, что это даже новая и передовая технология.

 

  • Требуется опытный дизайнер : как мы уже говорили, многослойные печатные платы нуждаются в инклюзивном дизайне. В дизайне не допускается ни одной ошибки, потому что это может привести к очень глубокому сбою.

 

  • Limited Availability: A very big issue with multilayer PCBs is the expenses of machinery which is required to produce them. Hence not all multilayer PCBs manufacturers the more money need to develop them.

 

  • Production Time: Because these PCBs are very complex so they required a vital amount of time. So, in some chances they can be a big problem with an extra labor costs in limited period of time.

Yet these controversies do not reduce the utility of multilayer PCBs manufacturer. Although they favor to charge more than a single layer and a double layer PCB, the advantages of a multilayer PCB could not be denied.

What are multilayer PCB manufacturing pros?

  • Lighter Weight: In a multilayer PCB the integration of components means a less of a need for other components and connectors which results a light-weight solution for composite electrical appliances.

Hence it is an essential evidence for smaller electric appliances where weight is involved.

  • Smaller Size: Overall, in size multilayer PCBs are much smaller than a single layer PCB and a single layer PCB covers a large area. So многослойныйпечатных плат manufacturer try to make PCBs that approves for higher-capacity to be used in much smaller devices. But a single layer PCB with a high-capacity equipped into larger products.
  • Higher Assembly Density:Although a single layer PCB’s frequency is limited in comparison to a multilayer PCB whose frequency is multiplied. This expanded frequency approves a greater improving capacity, functionality and speed in spite of the smaller PCB size.
  • Enhanced Design Functionality: Multilayer PCBs can achieve extra despite with their lesser weight and smaller size with greater EMI shielding, more incorporation of controlled impedance features. Hence multilayer PCBs have the ability of being extra in comparison to a single layer PCB.

Вывод:

 

Hence the result which all these factors provide is when you are looking to develop a lightweight, small and a complex device. The multilayer PCB manufacturer’s offers you a quality. Which is also required then a multilayer PCB manufacturing will be your first choice.

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